z-Start Pro Aprilia RXV RMS-800
2009-10-08
Quantity Part # Description Added/Changed
1 710-221 H450 z-Start Pro Pressure Plate Assembly - Heavy Duty
1 465-651A 0.065 H450 Precision Drive Plate - labeled "for adjustment only"
1 482-103 7x7 4Mil Open End Bag
1 730-001 z-Start Pro H450 Measured Drive Plate Stack 
1 175-005E zSP H450 Center Clutch Hub 2007-12-20 ECN 112
1 482-004 8x8 4Mil Reclosable Bag
1 419-012 Center Clutch Retaining Ring 2008-08-27 ECN 147
1 482-003 6x6 4Mil Reclosable Bag
1 741-716 7/16" Steel Ball Kit (27)
1 740-201 Hardware Kit, z-Start Pro Clutch Assemblies
1 RMS-256 Tungsten Carbide Ball Kit (3) - 7/16"
1 414-139 20mm Multiple Ext. Tab Lock Washer
1 482-001 2x3 4Mil Reclosable Bag
1 115-003A zSP C150 Spring Carrier
1 115-004A[1] Gen 4 CRF450 TO Spacer 
1 482-001 2x3 4Mil Reclosable Bag
3 412-106 M6X20 Hex Flange Bolt - labled "Aprilia replacement clutch cover bolts"
1 482-001 2x3 4Mil Reclosable Bag
1 482-003 6x6 4Mil Reclosable Bag
1 441-416 C200L5 Wave Spring   - labeled "C200L5"
1 482-002 3x4 4Mil Reclosable Bag
1 441-417 C200L6 Wave Spring   - labeled "C200L6"
1 482-002 3x4 4Mil Reclosable Bag
1 441-421 C200M3 Wave Spring   - labeled "C200M3"
1 482-002 3x4 4Mil Reclosable Bag
1 441-419 1.5" Wave Spring - C150-L4 -  labeled "C150L4"
1 482-002 3x4 4Mil Reclosable Bag
1 420-279 Aprilia RXV .125 Gasket
8 469-013[2] Honda CRF450 Friction Discs
1 191-800 Manual
1 192-290 Safety Warning
1 193-292 Break-in and Maintenance z-Start Pro
1 193-293 Tuning Guide - z-Start Pro
1 198-800 Aprilia RXV Tuning Chart - z-Start Pro
1 481-107 White Logo Clutch Box - Deep  14 x 8 5/8 x 2 1/2 2007-04-09 ECN #83
1 481-105 Box Insert
710-221 H450 z-Start Pro Pressure Plate Assembly - Heavy Duty
1 717-200C z-Start Pro Rotating Hub Assembly - Open Class Bikes (Heavy Belleville Springs) - 1-Piece Hub - spacing washer - spring steel 2009-10-08 ECN 166
1 106-002B zSP 450 class Top Plate 2007-05-17 ECN 90
1 111-023 zSP H450 Pressure Plate
2 411-126A M4 x 12 Torx Head Screws 2007-05-11
1 482-004 8x8 4Mil Reclosable Bag
717-200C   z-Start Pro Rotating Hub Assembly - Open Class Bikes (Heavy Belleville Springs) - 1-Piece Hub - spacing washer - spring steel
1 126-100E zSP 450 class Rotating Hub 2008-07-29 ECN 141
1 131-001D Z-Start Pro Upper Thrust - No Pins - spring steel 2009-10-08 ECN 166
1 132-001A zSP Lower Thrust - spring steel   2009-10-08 ECN 166
1 419-013 Lower Assembly Retaining Ring
1 433-312 INA TC 3648 Needle Thrust Bearing
1 417-651B 450 Class 0.078" Belleville Spacing Washer 2009-10-08 ECN 166
2 444-003 zSP 450 Class Belleville HEAVY DUTY (352 - 395)
                                                  Note for 730-001 Assembly Below:                                                                                                               Goal = measure 8 drive plates that are 0.380+-.004"                                                                                                                                                                            Start with 8 - 0.048s and exchange 0.040's till spec is met
730-001   z-Start Pro H450 Measured Drive Plate Stack 
1[3] 465-401A 0.040 H450 Precision Drive Plate
8[4] 465-481A 0.048 H450 Precision Drive Plate
741-716 7/16" Steel Ball Kit (27)
27 431-310 7/16 Chrome Steel Ball Bearings
1 482-001 2x3 4Mil Reclosable Bag
740-201 Hardware Kit, z-Start Pro Clutch Assemblies
10 411-126A M4 x 12 Torx Head Screws 2007-05-11
1 411-904 T-20 Torx Bit
2 491-009 0.050 Wire Gauge - S shaped
1 491-001 Loctite 243 .02 fl oz
1 482-002 3x4 4Mil Reclosable Bag
[1]
administrator:
ECN 50
Soft Roll
Use 004 till gone
[2]
Michelle Butler:
7/23/08 changed part number from 469-690 to 469-013
[3]
Process:
8 drive plates:
Max = .384"
Min =  .376

If 8 plates are over the max, exchange one for a 465-401
If 8 plates are under the min, exchange thinnest with a thicker
and re-measure
[4]
Process:
8 drive plates:
Max = .384"
Min = .376

If 8 plates are over the max, exchange one for a 465-401
If 8 plates are under the min, exchange thinnest with a thicker
and re-measure