KTM 450/505 SX-F/XC-F Z-START PRO CLUTCH RMS-830A
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Quantity Part # Description Added/Changed
1 710-229 KTM 450/505 SX-F/XC-F Pressure Plate Assembly 2008-05-29 ECN 135
1 465-651A 0.065 H450 Precision Drive Plate - labeled "for adjustment only"
1 482-103 7x7 4Mil Open End Bag
1 730-001 z-Start Pro H450 Measured Drive Plate Stack 
1 175-015B zSP KTM450SXF Center Clutch Hub ECN 113
1 482-004 8x8 4Mil Reclosable Bag
1 730-832A z-Start Pro KTM 450-530 Anti-Squeal Kit 2008-06-20 ECN 116
1 419-012B Center Clutch Retaining Ring 2008-09-03 ECN 147
1 482-003 6x6 4Mil Reclosable Bag
1 741-716 7/16" Steel Ball Kit (27)
1 740-201 Hardware Kit, z-Start Pro Clutch Assemblies
2 RMS-256 Tungsten Carbide Ball Kit (3) - 7/16"
2 414-133 0.625" Bellville Washer
1 414-139 19mm Multiple Ext. Tab Lock Washer
1 482-001 2x3 4Mil Reclosable Bag
1 482-003 6x6 4Mil Reclosable Bag
1 441-417 C200L6 Wave Spring   - labeled "C200L6"
1 482-002 3x4 4Mil Reclosable Bag
1 441-422 C200L7 Wave Spring   - labeled "C200L7"
1 482-002 3x4 4Mil Reclosable Bag
1 441-421 C200M3 Wave Spring   - labeled "C200M3"
1 482-002 3x4 4Mil Reclosable Bag
1 420-239A 07 KTM 450 SXF 0.125 Gasket 2009-10-07
1 191-836 KTM Manual
1 192-290 Safety Warning
1 193-292 Break-in and Maintenance z-Start Pro
1 193-293 Tuning Guide - z-Start Pro
1 198-830A KTM 450 505 SXF / XC-F Tuning Chart - z-Start Pro
1 481-107 White Logo Clutch Box - Deep  14 x 8 5/8 x 2 1/2
1 481-105 Box Insert
710-229 KTM 450/505 SX-F/XC-F Pressure Plate Assembly 2008-05-29 ECN 135
1 717-201A z-Start Pro Rotating Hub Assembly - Mid-Heavy - spacing washer - spring steel 2009-10-08 ECN 166
1 106-002B zSP 450 class Top Plate
1 111-036 KTM 2008 450/505 XC Pressure Plate
2 411-126A M4 x 12 Torx Head Screws
1 482-004 8x8 4Mil Reclosable Bag
717-201A   z-Start Pro Rotating Hub Assembly - Mid-Heavy - spacing washer - spring steel 2008-05-29 ECN 135
1 126-100E zSP 450 class Rotating Hub - 1-piece 2008-07-29 ECN 141
1 131-001D Z-Start Pro Upper Thrust - No Pins - spring steel 2009-10-08 ECN 166
1 132-001A zSP Lower Thrust - spring steel   2009-10-08 ECN 166
1 419-013 Lower Assembly Retaining Ring
1 433-312 INA TC 3648 Needle Thrust Bearing
1 417-651B 450 Class 0.078" Belleville Spacing Washer 2009-10-08 ECN 166
2 444-008 zSP 450 Class Mid-Heavy Belleville (339 - 352) 2008-05-29 ECN 135
                                                  Note for 730-001 Assembly Below:                                                                                                               Goal = measure 8 drive plates that are 0.380+-.004"           
730-001   z-Start Pro H450 Measured Drive Plate Stack 
1[1] 465-401A 0.040 H450 Precision Drive Plate
8[2] 465-481A 0.048 H450 Precision Drive Plate
741-716 7/16" Steel Ball Kit (27)
27 431-310 7/16 Chrome Steel Ball Bearings
1 482-001 2x3 4Mil Reclosable Bag
740-201 Hardware Kit, z-Start Pro Clutch Assemblies
10 411-126A M4 x 12 Torx Head Screws
1 411-904 T-20 Torx Bit
2 491-009 0.050 Wire Gauge - S shaped
1 491-001 Loctite 243 .02 fl oz
1 482-002 3x4 4Mil Reclosable Bag
730-832A z-Start Pro KTM 450-530 Anti-Squeal Kit
1 465-401A 0.040 H450 Precision Drive Plate
3 418-802 Viton75 -006 X-Ring - Anti Squeal Boss Spring
6 414-002 Drive Plate Retention Belleville (0.25 x 0.128 x 0.008) 2008-10-09 ECN 149
2 491-005 0.040 Wire Gauge
1 195-832 Anti Squeal Kit Manual
1 482-003 6 x 6 4 mil Reclosable Bag

[1]
Process:
8 drive plates:
Max = .384"
Min =  .376

If 8 plates are over the max, exchange one for a 465-401
If 8 plates are under the min, exchange thinnest with a thicker
and re-measure
[2]
Process:
8 drive plates:
Max = .384"
Min = .376

If 8 plates are over the max, exchange one for a 465-401
If 8 plates are under the min, exchange thinnest with a thicker
and re-measure