z-Start Pro KTM RFS RMS-833 Removed Parts
115-012 zSP 2 Inch Spring Locator 1 ###### ECN 100
########
New
Quantity Part # Description Added/Changed
1 710-205 KTM RFS z-Start Pro Pressure Plate Assembly
   
1 465-602A 0.060 KTM RFS Precision Drive Plate - labeled "for adjustment only"
1 482-103 7x7 4Mil Open End Bag
   
1 730-002 z-Start Pro KTMRFS Measured Drive Plate Stack  ######## ECN 64
1 175-006B zSP KTM RFS Center Clutch Hub
1 482-004 8x8 4Mil Reclosable Bag
     
1 419-012B Center Clutch Retaining Ring ######## ECN 147
1 482-003 6x6 4Mil Reclosable Bag
     
1 741-716 7/16" Steel Ball Kit (27)
1 740-201 Hardware Kit, z-Start Pro Clutch Assemblies
1 414-141 0.526 x 1.0 x 0.060 Steel Washer; 03-05 KTM RFS TO Spacer ########
1 414-139 Multiple Ext. Tab Lock Washer
     
1 441-417 2" Wave Spring-C200L6 - labeled "C200L6"
1 482-002 3x4 4Mil Reclosable Bag
1 441-422 2" Wave Spring - C200-L7 - labeled "C200L7"
1 482-002 3x4 4Mil Reclosable Bag
1 441-421 2" Wave Spring -C200-M3-S17 - Stainless Steel - labeled "C200M3"
1 482-002 3x4 4Mil Reclosable Bag
     
1 191-833 zSP Instruction Manual KTM RFS
1 192-290 Safety Warning
1 193-292 Break-in and Maintenance z-Start Pro
1 193-293 Tuning Guide - z-Start Pro
1 198-833 KTM RFS Set-Up Chart
1 481-107 White Logo Clutch Box - Deep  14 x 8 5/8 x 2 1/2 ######## ECN #83
1 481-105 Box Insert
717-100C   z-Start Pro Rotating Hub Assembly - Open Class Bikes - spacing washer - spring steel
1 126-100E zSP 450 class Rotating Hub - 1-piece 2008-07-29 ECN 141
1 131-001D Z-Start Pro Upper Thrust - No Pins - spring steel 2009-10-08 ECN 166
1 132-001A zSP Lower Thrust - spring steel   2009-10-08 ECN 166
1 419-013 Lower Assembly Retaining Ring
1 433-312 INA TC 3648 Needle Thrust Bearing
1 417-651B 450 Class 0.078" Belleville Spacing Washer 2009-10-08 ECN 166
2 444-001 Gen 4 450 Class Belleville (302 - 339)
710-205 KTM RFS z-Start Pro Pressure Plate Assembly
1 717-100C z-Start Pro Rotating Hub Assembly - Open Class Bikes - spacing washer - spring steel 2009-10-08 ECN 166
1 106-002B zSP 450 class Top Plate ######## ECN 90
1 111-024 zSP KTM RFS Pressure Plate
2 411-126A M4 x 12 Torx Head Screws ########
1 482-004 8x8 4Mil Reclosable Bag
Note for 730-002 Assembly Below:                                                                                                                  Goal = measure 7 drive plates that are 0.284+-.004"                                                                                               Start with 7 - 0.040s and exchange 0.048's till spec is met
730-002   z-Start Pro KTMRFS Measured Drive Plate Stack  ######## ECN 64
7[1] 465-402A 0.040 Gen4 RMS KTMRFS Precision Drive Plate
1[2] 465-482A 0.048 Gen4 RMS KTMRFS Precision Drive Plate
741-716 7/16" Steel Ball Kit (27)
27 431-310 7/16 Chrome Steel Ball Bearings
1 482-001 2x3 4Mil Reclosable Bag
740-201 Hardware Kit, z-Start Pro Clutch Assemblies
10 411-126A M4 x 12 Torx Head Screws ########
1 411-904 T-20 Torx Bit
2 491-009 0.050 Wire Gauge - S shaped
1 491-001 Loctite 243 .02 fl oz
1 482-002 3x4 4Mil Reclosable Bag

[1]
Process:
7 drive plates:
Max = .288"
Min =  .280

If 7 plates are over the max, you're screwed
If 7 plates are under the min, exchange thinnest with a thicker
and re-measure
[2]
Process:
8 drive plates:
Max = .384"
Min = .376

If 8 plates are over the max, exchange one for a 465-401
If 8 plates are under the min, exchange thinnest with a thicker
and re-measure