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Polaris Outlaw - 525
KTM |
RMS-850 |
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Removed Parts |
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115-012 |
zSP 2 Inch
Spring Locator |
1 |
###### |
ECN 100 |
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2009-10-08 |
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New |
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Quantity |
Part # |
Description |
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Added/Changed |
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1 |
710-225 |
KTM RFS z-Start Pro Pressure Plate
Assembly - Heavy Duty |
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1 |
465-602A |
0.060 KTM RFS Precision Drive Plate - labeled "for adjustment only" |
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1 |
482-103 |
7x7 4Mil Open End
Bag |
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1 |
730-002 |
z-Start Pro KTMRFS
Measured Drive Plate Stack |
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2007-01-29 |
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1 |
175-006B |
zSP KTM RFS Center
Clutch Hub |
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1 |
482-004 |
8x8 4Mil Reclosable
Bag |
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1 |
419-012B |
Center Clutch
Retaining Ring |
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2008-09-03 |
ECN 147 |
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1 |
482-003 |
6x6 4Mil Reclosable
Bag |
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1 |
741-716 |
7/16" Steel Ball Kit (27) |
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1 |
740-201 |
Hardware Kit,
z-Start Pro Clutch Assemblies |
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12 |
432-309 |
7/16" Tungsten Carbide Balls |
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1 |
414-139 |
Multiple Ext. Tab Lock Washer |
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1 |
441-422 |
2" Wave Spring - C200-L7 - labeled "C200L7" |
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1 |
482-002 |
3x4 4Mil Reclosable
Bag |
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1 |
441-421 |
2" Wave Spring
-C200-M3-S17 - Stainless Steel - labeled "C200M3" |
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1 |
482-002 |
3x4 4Mil Reclosable
Bag |
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1 |
441-424 |
2" Wave Spring -
C200-M4 Stainless Steel - labeled "C200M4" |
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1 |
482-002 |
3x4 4Mil Reclosable
Bag |
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1 |
191-833 |
zSP Instruction Manual KTM RFS |
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1 |
192-290 |
Safety Warning |
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1 |
193-292 |
Break-in and
Maintenance z-Start Pro |
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1 |
193-295 |
ATV Tuning Guide -
z-Start Pro |
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1 |
198-850 |
POL Outlaw - 525 KTM
Set-Up Chart |
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1 |
481-107 |
White
Logo Clutch Box - Deep 14 x 8 5/8 x 2
1/2 |
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2007-04-09 |
ECN #83 |
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1 |
481-105 |
Box Insert |
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717-200C |
z-Start Pro Rotating Hub Assembly - Open Class Bikes (Heavy Belleville
Springs) - 1-Piece Hub - spacing washer - spring steel |
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1 |
126-100E |
zSP 450 class Rotating Hub |
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2008-07-29 |
ECN 141 |
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1 |
131-001D |
Z-Start Pro Upper
Thrust - No Pins - spring steel |
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2009-10-08 |
ECN 166 |
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1 |
132-001A |
zSP Lower Thrust - spring
steel |
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2009-10-08 |
ECN 166 |
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1 |
419-013 |
Lower Assembly
Retaining Ring |
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1 |
433-312 |
INA TC 3648 Needle
Thrust Bearing |
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1 |
417-651B |
450 Class
0.078" Belleville Spacing Washer |
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2009-10-08 |
ECN 166 |
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2 |
444-003 |
450 Class Gen 4 Belleville Spring HD
(352 - 395)[1] |
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710-225 |
KTM RFS z-Start Pro Pressure Plate Assembly - Heavy Duty |
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1 |
717-200C |
z-Start Pro Rotating Hub Assembly -
Open Class Bikes (Heavy Belleville Springs) -
1-Piece Hub - spacing washer - spring steel |
|
2009-10-08 |
ECN 166 |
|
1 |
106-002B |
zSP 450 class Top Plate |
|
2007-05-17 |
ECN 90 |
|
1 |
111-024 |
zSP KTM RFS Pressure
Plate |
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2 |
411-126A |
M4 x 12 Torx Head
Screws |
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2007-05-11 |
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1 |
482-004 |
8x8 4Mil Reclosable
Bag |
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Note for
730-002 Assembly Below:
Goal = measure 7 drive plates that are 0.284+-.004"
Start with 7 - 0.040s and exchange 0.048's till spec is met |
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730-002 |
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z-Start
Pro KTMRFS Measured Drive Plate Stack |
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2007-01-29 |
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7[2] |
465-402A |
0.040 Gen4 RMS KTMRFS Precision Drive
Plate |
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1[3] |
465-482A |
0.048 Gen4 RMS
KTMRFS Precision Drive Plate |
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741-716 |
7/16" Steel Ball Kit (27) |
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27 |
431-310 |
7/16 Chrome Steel Ball Bearings |
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1 |
482-001 |
2x3 4Mil Reclosable
Bag |
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740-201 |
Hardware Kit, z-Start Pro Clutch Assemblies |
|
10 |
411-126A |
M4 x 12 Torx Head Screws |
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2007-05-11 |
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1 |
411-904 |
T-20 Torx Bit |
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2 |
491-009 |
0.050 Wire Gauge - S
shaped |
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1 |
491-001 |
Loctite 243 .02 fl oz |
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1 |
482-002 |
3x4 4Mil Reclosable
Bag |
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